Jun. 26, 2025
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1. Current status of manufacturing transfer: diversified layout is accelerating
Since the US upgraded its tariff policy on China in 2024, the global manufacturing supply chain is undergoing deep adjustments. Labor-intensive industries represented by power tools, auto parts, and consumer electronics are accelerating their migration to low-cost regions such as Southeast Asia, Mexico, and Eastern Europe. It is worth noting that the "reciprocal tariff" policy implemented by the United States in April 2025 further changed the migration logic: Southeast Asian countries such as Vietnam and Thailand face high tariffs of 46% and 36%, forcing companies to shift their production capacity to regions with lower tax rates such as Africa and Latin America.
Southeast Asia: Countries and regions represented by Vietnam and Thailand have attracted a large number of investments in electronics, home appliances, mechanical processing and other industries with relatively complete industrial supporting facilities, sufficient labor and low tariff barriers;
Mexico: With the help of the US-Mexico-Canada Agreement (USMCA), its zero tariff advantage with the United States has enabled automobile, home appliance and consumer electronics manufacturers to deploy here;
Eastern Europe: Poland, the Czech Republic and other Central and Eastern European countries have attracted secondary transfers from old industrial countries such as Germany and Italy with their advantages in the EU single market and relatively low labor costs.
2. Changes in the demand for electronic control: both intelligence and customization
The transfer of production capacity under the pressure of tariffs has given rise to the demand for electronic control in "new manufacturing centers". The electronic control system has transformed towards intelligence and localization, resulting in structural changes, which are mainly reflected in the following aspects:
Diversified specification adaptation
Different regions have differences in power consumption environment, communication protocols and environmental adaptability (tropical, high cold), prompting electronic control manufacturers to provide a wider product line or customized solutions according to the location.
Localization and intelligence
The United States restricts chip exports, high-end manufacturing returns to Europe and the United States, and the demand for localized electronic control supporting equipment increases. Emerging manufacturing bases usually face the need for compatibility transformation and upgrading from "OEM to smart manufacturing", and the degree of automation and dataization is improved, thereby accelerating the technical iteration of electronic control systems.
High cost performance under the pressure of funds and costs
The manufacturing industry in the transfer destinations such as Southeast Asia and Mexico is mainly low-end assembly, and prefers cost-effective electronic control solutions. Since most new plant areas are in the initial investment period, the price sensitivity of enterprises to electronic control systems has increased significantly. How to reduce system costs through modular design and large-scale production while ensuring reliability and basic performance has become the main competitive strategy of electronic control manufacturers.
3. Enterprise response strategy: cross-border layout and technological innovation
Faced with regional transfer and demand reconstruction caused by tariffs, electric control companies have adjusted their layout and increased innovation investment to reshape their competitiveness. The main strategies include:
Establishing overseas production and service networks
Some leading manufacturers have set up factories or technical service centers in emerging countries to achieve "zero distance" docking with customers. Localized small-batch trial production, rapid delivery and technical support effectively shorten the project cycle and improve the service experience.
Strengthening product platformization and modularization
Enterprises accelerate core technology research and development, and achieve "multi-location and multi-scenario" rapid adaptation by developing universal baseboards and multi-protocol compatible interface modules, which can not only meet different market needs, but also greatly shorten development and debugging time.
Focus on intelligent algorithms and cloud platforms
More companies are beginning to extend to AI-driven predictive maintenance, big data analysis and cloud operation platforms. Through the deep integration of electric control systems with the Internet of Things and AI, they have upgraded from equipment suppliers to solution service providers. The transformation not only improves profit margins, but also enhances customer stickiness.
Conclusion
The US-China tariff war is reshaping the global manufacturing value chain. As the "nerve center" of industrial automation, the changes in demand and response strategies of the electronic control system reflect the deep logic of industrial upgrading: the high-end market breaks through with technological innovation, the mid- and low-end markets win with cost optimization, and supply chain resilience and intelligent transformation are the key to crossing the cycle. With the continuous evolution of tariff policies, companies need to continue to pay attention to policy changes while also focusing on technology research and development, regional layout and ecological synergy and finding a dynamic balance among them, so as to seize the initiative in this global industrial reconstruction.
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